MIL-DTL-11891G(AT)
TABLE VI. Classification of defects - Continued.
Method of
Classification
Defect
inspection
Light/non-fill/
Insufficient material to fill mold, leaving voids or non-
SIE
air check
fill conditions on component. Trapped air, poorly
vented molds, excess mold lubricant can also cause this
defect. Unacceptable on bushings. Allowable
tolerance 1/16 inch max depth and 1/8 inch max length.
Separation
Separation in the rubber or between the rubber and
Visual
adhesives or rubber and metals.
Off-Register
Uneven or misaligned molds causing non-conformity
SIE
to dimensional requirements of the drawing.
SIE
Undercure
Appears as tackiness, softness, porous, loginess, low
hardness or other inferior physical properties. Usually
caused by improper cure conditions or defective
rubber.
Overcure
Vulcanizing to the point that physical property
SIE
(hardness, tensile strength, etc) requirements are
impaired.
Dimensional
Molding that will result in concaveness, convexity or
SIE
non-
other dimensional irregularities of the components to
compliance
meet the dimensional requirements of the drawing or
result in adverse performance of the products.
1/ SIE = Standard Inspection Equipment
4.5.3.4 Packaging and packing.
4.5.3.4.1 Lot formation. A lot shall consist of all packs prepared for shipment in
accordance with one level (see 6.2), from an identifiable production period, from one
manufacturer, submitted at one time for acceptance.
4.5.3.4.2 Sampling for acceptance examination. Sampling for acceptance examination
shall be performed in accordance with table V.
4.5.3.4.3 Examination inspection for packaging and packing. Samples selected in
4.5.3.4.2 shall be inspected as specified by the procuring activity (see 5.1 and 6.2).
4.5.3.4.4 Sample failure. Failure of the sample to pass any specified inspection may be
cause for the Government to refuse to accept the lot until it has been proved to the satisfaction of
the Government that the faults revealed have been corrected.
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